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Available: 0.5 m³/hr – 500 m³/hr

Multimedia Filter

Pressure multimedia filters with gravel, sand, and anthracite layers for ETP pre-treatment, pre-RO polishing, cooling tower makeup water, and industrial water clarification — 0.5 m³/hr to 500 m³/hr, FRP or MS construction

Manufactured in India
Pan-India Supply & Installation
Genuine Spare Parts
AMC & After-Sales Support

Overview

About Multimedia Filter

A multimedia filter is a vertical pressure vessel containing graded layers of media: a coarse gravel support at the base, a primary sand filtration layer in the middle, and an anthracite pre-filtration layer at the top — with optional garnet for fine polishing where a lower SDI is required. Because each media layer has a different density, the bed re-stratifies after every backwash with the coarsest, least-dense anthracite on top and the finest, densest sand and garnet below. This stratification means that larger particles are captured high in the bed, smaller particles are captured progressively deeper, and the full bed depth is utilised for filtration rather than just the top few centimetres. The result is longer filter runs between backwashes, higher throughput per unit area, and a finer effluent quality than a conventional single-media sand filter. Multimedia filters remove turbidity, suspended solids, and iron or manganese floc from water and wastewater.

Vessels are fabricated in FRP (glass-reinforced plastic) for capacities up to approximately 25 m³/hr and vessel diameters up to 2.4 m, providing excellent corrosion resistance for aggressive feed water or chemical service. Larger units and high-pressure applications use MS (mild steel) vessels with internal epoxy coating or SS 304/316 construction. Internal underdrain laterals at the vessel base ensure uniform flow distribution during both filtration and backwash. Backwash is performed in two stages: an air scour cycle first breaks up media compaction and loosens trapped solids, followed by a high-rate water backwash that flushes dislodged material out of the vessel. Backwash initiation is controlled either manually, on a fixed time interval, or automatically via differential pressure — the preferred option for unattended operation. Design face velocity is 7–12 m/hr.

Multimedia filters are an essential pre-treatment step before reverse osmosis systems, where they reduce feed SDI below 5 to protect expensive RO membranes from particulate fouling. They are equally used upstream of UF membranes where raw water turbidity is high, for ETP tertiary polishing to meet discharge standards, and as standalone clarification for cooling tower makeup water, boiler feed pre-treatment, and general process water. In many plants they are installed in series: a multimedia filter removes bulk suspended solids and turbidity, followed by an activated carbon filter for organics and chlorine removal, and then the RO or UF system. For single-media filtration requirements, see our pressure sand filter; for the next polishing step, see our activated carbon filter.

Specifications

Technical Specifications

Filtration media layersGravel support + sand + anthracite; garnet optional for fine polishing
Vessel constructionFRP up to ~2.4 m dia; MS epoxy-coated or SS 304/316 for larger units or aggressive service
Flow rate range0.5–500 m³/hr
Design face velocity7–12 m/hr
Turbidity removalTypically 95%+ for inlet turbidity <50 NTU
Effluent turbidity<1 NTU for pre-RO applications
Backwash modeAir scour + high-rate water flush; manual or automatic timer/differential pressure
Interconnecting pipeworkuPVC up to 110 mm; CPVC or SS for higher temperatures/pressure

Process

How a Multimedia Filter Works

1

Inlet Distribution

Feed water enters the vessel at the top through an inlet distributor that spreads flow uniformly across the full cross-section of the media bed. Even distribution prevents channelling and ensures every part of the bed contributes to filtration.

2

Depth Filtration Through Media Layers

Water flows downward through the anthracite, sand, and gravel layers under the applied inlet pressure. Coarse suspended solids are captured by the anthracite layer, finer particles are retained in the sand layer, and ultrafine particles and colloids are trapped deeper in the bed — achieving depth filtration rather than surface filtration.

3

Filtered Water Collection

Filtered water passes through the gravel support bed and exits via the underdrain laterals at the vessel base. Effluent turbidity is typically below 1 NTU for pre-RO applications and below 5 NTU for general clarification duties.

4

Differential Pressure Monitoring

Pressure transmitters continuously monitor the differential pressure across the media bed. As accumulated solids fill the pore spaces, differential pressure rises. When it reaches the preset backwash trigger point — typically 0.5–1.0 bar above clean-bed baseline — the filter initiates a backwash cycle automatically.

5

Air Scour + Water Backwash Cycle

Backwash begins with an air scour: compressed air is injected upward through the media to break up compacted solids and loosen the bed. This is followed by a high-rate water backwash at 30–50 m/hr that fluidises and expands the bed, carrying dislodged solids out via the backwash outlet. After settling, the stratified media bed is ready for the next filtration cycle.

Benefits

Key Advantages

Deeper filtration than single-media filters

The stratified anthracite-sand-gravel bed distributes solids loading across the full bed depth rather than the top layer alone, giving filter runs 2–3× longer than a comparable single-media sand filter at the same flow rate.

Lower SDI output — better RO membrane protection

Depth filtration through three media layers consistently achieves SDI15 <5 for pre-RO applications, protecting expensive RO elements from particulate fouling and extending membrane replacement intervals.

Long service life of filter media

Gravel, sand, and anthracite media typically last 5–10 years before replacement under normal operating conditions, minimising lifecycle media replacement costs.

Automatic backwash for unattended operation

Differential-pressure-triggered automatic backwash controllers initiate air scour and water backwash cycles without operator intervention, making multimedia filters suitable for unmanned pump houses and remote installations.

Compact footprint compared to gravity filters

Operating under pressure at 7–12 m/hr face velocity, a multimedia pressure filter handles the same flow as a gravity rapid sand filter in a fraction of the plan area — well suited to space-constrained industrial plants.

FRP construction for corrosion resistance

FRP vessels are chemically inert to a wide range of feed water chemistries including acidic groundwater, seawater, and process water with dissolved salts, eliminating the corrosion and coating maintenance associated with MS vessels in aggressive service.

Applications

Industries & Use Cases

Pre-Treatment to RO SystemsActivated Carbon FilterPressure Sand FilterEffluent Treatment PlantPre-Treatment to UF MembranesCooling Tower Makeup Water ClarificationETP Tertiary PolishingIron & Manganese RemovalProcess Water Clarification

After-Sales

Supply & Support

Delivery

4–8 weeks ARO for standard FRP units; 8–12 weeks for MS/SS fabricated vessels

Installation

Vessel installation, interconnecting pipework, and backwash controller commissioning by Spans engineers

Media Loading

Gravel, sand, and anthracite loaded, levelled, and hydraulically tested on site before handover

Spare Parts & AMC

Filter media top-up, underdrain laterals, and backwash valves supported under annual maintenance contracts

Ready to Source Multimedia Filter?

Our engineers will review your requirements and provide specifications, pricing, and delivery timelines — typically within 24 hours.

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Call / WhatsApp

+91-98100 00233

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Email

bd@spans.co.in

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Quote turnaround

Within 24 hours

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Delivery

Pan-India