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Proven Success Stories

See how Spans Envirotech has delivered measurable results for leading companies across diverse industries. Our case studies demonstrate real-world performance, technical innovation, and commitment to environmental sustainability.

500+

Projects Completed

100%

Client Satisfaction

15+

Industries Served

30+

Years Experience

Client Success

Featured Case Studies

Explore detailed case studies showcasing our engineering expertise, implementation methodology, and measurable environmental impact.

MBBR Technology

Britannia Industries Limited

Food Manufacturing - Biscuits & Bakery•Taratala, West Bengal, India

The Challenge

High-strength bakery wastewater with elevated organic matter, fats, oils, and grease causing inconsistent treatment performance and regulatory compliance issues.

95%

BOD Removal

40%

Water Reuse

60%

Footprint Reduction

Advanced Biological Treatment

Lotte India Corporation Limited

Food Manufacturing - Confectionery•Industrial Sector, India

The Challenge

Complex confectionery wastewater with high sugar content and variable loading requiring robust treatment with water reclamation capabilities.

92%

COD Removal

35%

Water Recycled

100%

Compliance

Advanced Oxidation & Membrane Filtration

Hindustan Unilever & GSK Consumer Healthcare

Healthcare Manufacturing•Manufacturing Facility, India

The Challenge

Pharmaceutical and healthcare product manufacturing wastewater requiring stringent quality control and trace contaminant removal.

98%

Contaminant Removal

Zero

Discharge Violations

50%

Water Savings

SBR Technology Upgrade

KRBL Limited

Rice Milling•Rice Processing Facility, India

The Challenge

Existing treatment system upgrade needed to handle increased capacity while meeting stricter discharge standards for rice mill effluent.

3x

Capacity Increase

90%

BOD Removal

30%

Energy Savings

SMAR + DAF Technology

Devyani Food Industries Ltd.

Food Manufacturing - Biscuits, Rusk & Bakery•Jammu, Jammu & Kashmir, India

The Challenge

Greenfield biscuit manufacturing facility requiring zero-discharge WWTP design for extremely high-strength process wastewater with COD up to 20,000 mg/L.

99%+

BOD Removal

100%

Water Reuse

261 m³/d

Treatment Capacity

CETP — Two-Stage ASP + RO + ZLD

Punjab Effluent Treatment Society for Tanneries (PETS)

Leather Industry — Common Effluent Treatment Plant•Leather Complex, Jalandhar, Punjab, India

The Challenge

5 MLD CETP for a tannery cluster generating extreme COD, chromium, sulphides, and TDS — requiring a five-stage design from chrome precipitation through to Zero Liquid Discharge.

5 MLD

Design Capacity

5 Stages

Treatment Architecture

ZLD

Design Objective

ETP Process Audit & Optimisation

IFFCO International

Food Manufacturing — Confectionery & Chocolate Production•Dubai, UAE

The Challenge

Multi-stage ETP serving a large food manufacturing facility experiencing treated effluent TDS exceedances, elevated chemical consumption, and DAF floatation overload — requiring a systematic process audit and value engineering assessment.

7 Stages

Audit Coverage

Root Cause

TDS Identified

Dubai Mun.

Compliance Standard

ETP Troubleshooting — Odour Control + MBR Recovery

London Dairy (IFFCO International)

Food Manufacturing — Premium Ice Cream & Frozen Desserts•Dubai, UAE

The Challenge

Simultaneous ETP failures at a premium ice cream manufacturing facility — H₂S odour at 54–69 ppm from anaerobic equalization tanks and MBR flux reduced from 75 to 55 LMH by emulsified dairy fat fouling.

7 Stages

Diagnosis Coverage

H₂S 54–69 ppm

Odour Quantified

5 Technologies

Options Evaluated

Value-Engineered Aerobic ETP

Disha Foods Pvt. Ltd.

Food & Beverage — Biscuit & Confectionery Manufacturing•Hyderabad, Telangana, India

The Challenge

High-strength biscuit-line effluent (COD ~18,000 mg/L, BOD ~9,000 mg/L, FOG ~500 mg/L) treated together with communal sewage in a single 47 m³/day plant, engineered for on-site reuse via a value-engineered aerobic scheme.

47 m³/d

Design Capacity

COD 18,000→<200

Design Target

Reuse

Flushing & Gardening

MBBR + UF Capacity Upgrade

Granules India Limited

Pharmaceutical / API Manufacturing•Genome Valley, Telangana, India

The Challenge

Tripling ETP capacity (50→150 KLD) and lifting STP capacity (20→120 KLD) within the existing tank footprint — by converting the existing SBR to MBBR and re-purposing structures rather than building new.

50→150 KLD

ETP Capacity

20→120 KLD

STP Capacity

Asset Re-Use

Existing Footprint

Physico-Chemical ETP Retrofit + PLC

Bharat Heavy Electricals Limited (BHEL)

Heavy Engineering / Power Equipment (PSU)•HEEP, Haridwar, Uttarakhand, India

The Challenge

Reconditioning and automating a 1 KLD physico-chemical ETP for turbine-blade metal-finishing effluent, engineered to PSU-grade UKPCB norms (total metals ≤10 mg/L) with stand-alone PLC operation.

1 KLD

Design Capacity

≤10 mg/L

Total Metals Target

Stand-Alone

PLC Automation

MBBR STP + UF Polishing

SJVN Thermal Township (Buxar)

Municipal / Power-Township Infrastructure (PSU)•Buxar, Bihar, India

The Challenge

A CPHEEO-compliant 335 KLD MBBR sewage treatment plant with a right-sized 120 KLD ultrafiltration polishing stream, engineered for reuse-grade water (TSS <5 mg/L) at a thermal-power township.

335 KLD

Design Capacity

120 KLD UF

Tertiary Polishing

TSS <5 mg/L

Reuse Target

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