Food & Beverage Industry Solutions
Comprehensive wastewater treatment tailored for food processing, dairy, beverage production, and meat processing facilities
Industry Overview
Food & Beverage Industry Solutions
The food and beverage industry generates high-strength organic wastewater containing fats, oils, grease, proteins, carbohydrates, and suspended solids that require specialized treatment approaches. Effluent characteristics vary widely depending on products processed, from dairy operations with high COD and nutrients to beverage facilities with pH fluctuations and seasonal peaks.
Regulatory pressures demand consistent compliance with stringent discharge limits while water scarcity drives water reuse initiatives. Modern food processors seek treatment solutions that not only meet environmental standards but also recover valuable resources like biogas for energy and nutrients for fertilizers, transforming waste management from a cost center to a value generator.
Spans Envirotech understands the unique challenges facing food and beverage processors, offering proven treatment technologies combined with deep industry expertise. Our solutions handle extreme organic loading, accommodate production variations, and incorporate resource recovery to reduce operating costs while ensuring reliable regulatory compliance.
Industry Challenges
Key Environmental Challenges
High Organic Loading
Food processing wastewater contains BOD/COD concentrations of 1,000-50,000 mg/L requiring robust biological treatment capable of handling extreme organic loads while maintaining stability.
Fats, Oils & Grease (FOG)
Dairy, meat processing, and oily food production generate FOG that causes pipe blockages, treatment process disruptions, and compliance issues requiring effective pretreatment.
Variable Production Loads
Batch processing, seasonal operations, and production shifts create highly variable flow rates and organic loads challenging treatment system stability and requiring flexible designs.
Our Solutions
Tailored Wastewater Treatment Solutions
Anaerobic Treatment with Biogas Recovery
UASB and submerged media anaerobic reactors handle high organic loads (COD >2,000 mg/L) while producing biogas for boiler fuel or power generation, reducing energy costs by 30-50% and achieving 70-90% COD removal.
MBBR & Aerobic Biological Treatment
Moving bed biofilm reactors provide compact, high-rate biological treatment resistant to load variations. MBBR systems achieve 85-95% BOD removal in footprints 50% smaller than activated sludge, ideal for site-constrained facilities.
FOG Separation & Management
Advanced grease separators, dissolved air flotation, and fat traps remove FOG before biological treatment. Recovered fats can be converted to biodiesel or sold, creating revenue while preventing downstream problems.
Water Reclamation for Reuse
MBR technology combined with advanced filtration produces high-quality water suitable for non-product contact applications like cooling tower makeup, cleaning, and irrigation, reducing freshwater consumption by 40-70%.
Technologies
Proven Technologies for Your Industry
Benefits
Why Choose Spans for Your Industry
- Handles extreme organic loading (BOD up to 50,000 mg/L) reliably
- Biogas recovery reduces energy costs by 30-50% lowering operating expenses
- Compact biological systems minimize land requirements in space-constrained sites
- Flexible designs accommodate seasonal variations and production changes
- Water reclamation reduces freshwater costs and ensures supply security
- Automated operation minimizes labor requirements and operational complexity
- Proven technologies ensure consistent regulatory compliance avoiding penalties
Ready to Transform Your Food & Beverage Industry Solutions Operations?
Let our experts design a custom solution for your facility.