Activated Carbon Filter
Adsorption-based tertiary treatment for micropollutant removal, odour and colour control, and dechlorination — granular activated carbon media in vertical or horizontal pressure vessels for water and wastewater polishing
Overview
What is Activated Carbon Filter?
Activated carbon filters use the exceptional adsorptive capacity of granular activated carbon (GAC) to remove dissolved organic compounds, micropollutants, residual chlorine, colour-causing substances, taste and odour compounds, and trace contaminants that remain in water after primary and secondary treatment. Activated carbon is produced by high-temperature activation of carbonaceous materials (coal, coconut shell, wood), creating an extremely porous structure with a surface area of 800–1,500 m² per gram — providing an enormous number of adsorption sites within a relatively small bed volume.
In water and wastewater treatment, activated carbon filtration serves as a tertiary polishing stage following biological treatment and conventional filtration (pressure sand filters or multimedia filters). The carbon bed captures residual finer suspended solids, dissolved organics that biological treatment cannot degrade (recalcitrant compounds, endocrine disruptors, pharmaceutical residues), chlorination by-products, and odourous compounds such as hydrogen sulphide and volatile organics. The process is purely physical-chemical — no chemicals are added during filtration.
Activated carbon filters are constructed as pressure vessels (vertical or horizontal cylinder) containing a bed of GAC media with a defined iodine number or adsorption capacity matched to the specific contaminants in the application. Once the carbon bed is saturated, it can be regenerated thermally (by high-temperature reactivation) for large installations, or replaced with fresh carbon for smaller units. Backwashing with water periodically flushes accumulated suspended solids from the bed to maintain hydraulic capacity.
Process
How an Activated Carbon Filter Works
Influent Entry & Downflow
Pre-filtered water (typically after a pressure sand filter) enters the carbon filter vessel at the top and flows downward through the granular activated carbon bed under pressure. The downflow arrangement allows the carbon bed to also provide physical filtration of fine suspended solids alongside adsorption.
Adsorption on Carbon Surface
As water contacts the highly porous carbon granules, dissolved organic molecules, chlorine, odour compounds, and micropollutants are attracted to and retained on the vast carbon surface by van der Waals forces (physical adsorption). The pore structure of the carbon provides a labyrinthine network of adsorption sites deep within each granule.
Mass Transfer Zone
Adsorption progresses downward through the bed as the upper carbon layers approach saturation. The active zone of adsorption — the mass transfer zone — moves from inlet to outlet over time. The filter continues operating effectively as long as the mass transfer zone has not fully moved to the outlet.
Periodic Backwash
To remove accumulated suspended solids and prevent bed compaction, the filter is backwashed periodically with upward-flowing clean water. Backwash fluidises the carbon bed, releases trapped particles, and maintains bed permeability. Backwash water is collected and recycled to the treatment system.
Media Regeneration or Replacement
When carbon adsorption capacity is exhausted (breakthrough of target contaminants to the outlet), the spent carbon is either replaced with virgin or reactivated carbon, or sent off-site for thermal reactivation in a rotary kiln — restoring approximately 85–95% of original adsorption capacity.
Benefits
Key Advantages
- Removes micropollutants, pharmaceuticals, and endocrine disruptors not eliminated by biological treatment
- Effectively dechlorinates water — protects downstream membrane systems (RO, UF) from chlorine damage
- Removes taste, odour, and colour from treated water for reuse or potable standards
- No chemical addition during filtration — clean, chemical-free polishing process
- High adsorption capacity: 800–1,500 m² of surface area per gram of activated carbon
- Available in vertical and horizontal pressure vessel configurations to suit plant layout
- ASME and IS design standards for pressure vessel integrity and safety
- Indoor and outdoor installation options
- Trace oil removal capability for pre-treatment of sensitive reuse applications
- Carbon media regenerable for large installations — long-term operational economy
Applications
Industries & Use Cases
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